{"id":30362,"date":"2021-11-03T05:00:03","date_gmt":"2021-11-03T12:00:03","guid":{"rendered":"http:\/\/kk.org\/cooltools\/?p=30362"},"modified":"2021-11-02T15:07:04","modified_gmt":"2021-11-02T22:07:04","slug":"solder-seal-wire-connector","status":"publish","type":"post","link":"https:\/\/kk.org\/cooltools\/solder-seal-wire-connector\/","title":{"rendered":"Solder Seal Wire Connector"},"content":{"rendered":"<p>What if you had a means of connecting (in-line) a wide variety of wires types which was: <\/p>\n<p>1. fairly convenient <\/p>\n<p>2. works on solid or twisted core or combo of each <\/p>\n<p>3. relatively inexpensive (as low as $.13 each) <\/p>\n<p>4. very reliable <\/p>\n<p>5. virtually waterproof (with colored glue rings) <\/p>\n<p>6. as strong as the original wire <\/p>\n<p>7. small, doesn&#8217;t add much bulk to the wire <\/p>\n<p>8. no special tools needed to complete the connection<\/p>\n<p>9. makes a totally visible connection<\/p>\n<p>10. involves soldering, but no soldering iron!<\/p>\n<p>11. doesn&#8217;t involve any crimping <\/p>\n<p>12. not &#8220;greasy&#8221; and doesn&#8217;t leak anything <\/p>\n<p>Well, it does exist, and it&#8217;s called a <a rel=\n\"sponsored\" href=\"https:\/\/geni.us\/solder-seal\">Solder Seal Wire Connector<\/a> This connector offers all of the key characteristics listed above. I don&#8217;t think there&#8217;s any other connector that can do what this one does. Items #9 and #10 are especially important for ensuring great, long-term connections. In addition to its shrink-nature, it uses a small ring of &#8220;low&#8221; temperature solder (with flux) which you can witness flowing all around the two wires. This is its key &#8220;wow&#8221; feature. You need a source of heat but this is easily obtained with a lighter or match or small heat gun. The only downside is you still have to strip the wire. It does take a bit of practice but once you get the hang of it, it&#8217;s pretty neat. <\/p>\n<p>Basically, with one step you get a soldered, sealed, and insulated connection. It&#8217;s not as convenient as Scotchlok (or other) butt connectors, but those only work (reliably) with solid-core wire. Plus those are bulky and not in-line connections, nor are they as strong. <\/p>\n<p>Here are all the steps:<\/p>\n<p>1. strip both ends of the wires you want to connect <\/p>\n<p>2. add a properly sized connector down one side (much like you would add some heat-shrink tubing) <\/p>\n<p>3. twist the exposed wires together, in-line (optional) <\/p>\n<p>4. move and orient the connector around the joint making sure the solder ring surrounds both bare wires. <\/p>\n<p>5. heat it up and watch it shrink and the solder flows into the connection (it shrinks first, then the solder flows). <\/p>\n<p>6. Crucially, don&#8217;t move the connection until the solder has had time to fully cool (about 30-seconds). <\/p>\n<p>7. closely examine the joint to ensure the solder has fully covered both wires. This is more likely if you twist them first (step #3). <\/p>\n<p>That&#8217;s it&#8230;it&#8217;s a brave, new world of wiring!<\/p>\n<p>This is a Cool Tools favorite from 2017<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Soldering without a soldering iron<\/p>\n","protected":false},"author":76,"featured_media":0,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0},"categories":[19],"tags":[1832],"acf":[],"_links":{"self":[{"href":"https:\/\/kk.org\/cooltools\/wp-json\/wp\/v2\/posts\/30362"}],"collection":[{"href":"https:\/\/kk.org\/cooltools\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/kk.org\/cooltools\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/kk.org\/cooltools\/wp-json\/wp\/v2\/users\/76"}],"replies":[{"embeddable":true,"href":"https:\/\/kk.org\/cooltools\/wp-json\/wp\/v2\/comments?post=30362"}],"version-history":[{"count":3,"href":"https:\/\/kk.org\/cooltools\/wp-json\/wp\/v2\/posts\/30362\/revisions"}],"predecessor-version":[{"id":39342,"href":"https:\/\/kk.org\/cooltools\/wp-json\/wp\/v2\/posts\/30362\/revisions\/39342"}],"wp:attachment":[{"href":"https:\/\/kk.org\/cooltools\/wp-json\/wp\/v2\/media?parent=30362"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/kk.org\/cooltools\/wp-json\/wp\/v2\/categories?post=30362"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/kk.org\/cooltools\/wp-json\/wp\/v2\/tags?post=30362"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}