In this TronicsFix video, Steve buys 7 broken NES game cartridges, priced from $5 – $30, to see how hard it is to fix them. Most of the repairs come down to cleaning the “golden finger” contacts on the edge of the circuit boards and Steve finds that a combo of pink eraser, IPA on a Q-tip, and a metal polishing cloth does the trick. One game had badly corroded pins on a chip and was therefore DOA, another had a short in one of the chips (same), a few required jumping wires to repair broken copper traces. But, in the end, only a couple of the games were beyond basic repairs.
Awesome Woodworking Tips from Lloyd Khan
When I was a teen, I was obsessed with the Whole Earth Catalogs and completely enamored with the work of often-featured designer-builders like Jay Baldwin, Greg Baer, Malcolm Wells, and Lloyd Khan. Khan was responsible for the very WEC-like outsized Shelter publications, featuring crazy, cool, and arty owner-built dwellings. Lloyd is still around, still doing his thing. His Instagram is worth a follow. This particular post is loaded with a number of high-quality construction tips.
Getting to Know the 555 Timer Chip
In this DroneBot Workshop they provide a clear and concise 42-minute introduction to the ubiquitous and versatile 555 timer chip. They discuss how the 555 works, its various modes, and some of the basic projects you can use it in.
A Chemist Explains How Super Glue Works
Brent, of the excellent game crafting and miniature painting channel, Goobertown Hobbies, also has a Ph.D. in chemistry. In this video on his channel, he explains the chemistry behind cyanoacrylate (aka Super Glue) and how the glue actually works.
Electroplating 3D Prints
Via Donald Bell’sMaker Update comes a recommendation for this article on Makezine about how to create faux chrome finishes on 3D prints. The process involves lots of sanding and smoothing of the print, a spray with a copper conductive paint, then an electroplating bath. The results are pretty spectacular.
Testing and Ranking Heavy-Duty Staplers
In this Project Farm video, Todd tests out 14 different brands of heavy-duty staplers. He looks at units from Makita, Milwaukee, Ryobi, Arrow, DeWalt, WorkPro, Bauer, Neu Master, Ework, Bielmeier, Stanley, and Citadel. The staplers were compared for resistance to jams, stapling speed, capability to drive staples into spruce, oak, and composite decking. Bottom line? The Ryobi performed very well and offers the best value, at $84 (at time of testing). The stapler that tested best overall was the Makita, at a whopping $210 at time of testing.
Shop Talk
Newsletter reader Paul Cryan asks:“How do you know if a tip you’ve come across is original enough to report?”Good question, Paul. A lot of it comes down to experience and intuition. I’ve been writing in the DIY space for over 30 years, so I have some sense of the saturation of tips and techniques that are shared. But ultimately, I don’t sweat “originality” as much as I do practicality. If it’s a great tip, even if it’s been around for a while, even a very long while, it’s worth sharing with those for whom it’s new and as a reminder to those who may already know it. I see tips all the time that serve as a reminder for me to finally break down and try it out (or bring it back into my work flow).
***
I got a lot of responses to my “Shop Talk” post about areas of DIY where you say “Hell, no, get me a pro.” Everyone seemed to be on the same page. Reader Craig best summarized the responses I received:“My dad did almost no home or auto repairs. Not because he didn’t know how, but because he freakin’ hated doing them. Mom, however, might have been able to build a house with a pocketknife and a pair of vise grips. She just had skills…lots of them.”I have done a wide spectrum of things but as I’ve gotten older, I triage everything:If I want to try something, I do.If I don’t want to, I don’t.If it absolutely must be done and I don’t want to do it, I hire it out.No guilt, just a depleted treasury.”
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Cool tools really work.
A cool tool can be any book, gadget, software, video, map, hardware, material, or website that is tried and true. All reviews on this site are written by readers who have actually used the tool and others like it. Items can be either old or new as long as they are wonderful. We post things we like and ignore the rest. Suggestions for tools much better than what is recommended here are always wanted.
Sugru is a soft moldable material that reminds me of Fimo clay. But unlike Fimo, it does not have to be heated to cure. It air drys and is rubbery and sticks to anything. I used it to make a new button for my utility knife when the plastic one broke. I made bumpers for my cell phone. I put some on my tools so they would not roll off the table. I am still discovering ways to use the product. — Philip Lipton
This stuff comes in tiny pouches of different primary colors. You knead a bit with your hands until soft, then you apply it where you would like an additional grip, or stop, or section of repair. It’s pretty sticky, can be worked like clay, but dries into a hard rubber. The photo shows a paring knife handle that was falling apart from years of dishwasher use. I coated the outside with Sugru and it now it feels great and is dishwasher proof. See Sugru’s website for other ways it can be used. — KK
Artists know about this stuff. It’s flexible polymer clay that hardens into rigid plastic after a spell in your kitchen oven. Bright steadfast colors. Or you can paint, drill, and polish it. Great for making toys, models, small sculptures, modern jewelry, and weird stuff — anything that demands that colored plastic look. SuperSculpey is a translucent beige-colored (skin like) variety sold in bulk that dollmakers and Hollywood special effects swear by. Most good art suppliers will stock it. — KK
A few weeks ago, my 11-year old son and I decided to sculpt, so we got out SuperSculpey Firm polymer clay. After working with this newer style of Sculpey for a while, we decided it totally kicks ass on softer styles of Sculpey. Why? Because it doesn’t flop over on its side when handled. And it’s firm enough to keep its shape when carved. My son began making a tank. So I made a tank. We have yet to paint them.
The Sculpey brands are especially encouraging for beginners, yet professionals artists depend on them as well. Pros ranging from vinyl toy artists to designers for film use it. Unlike normal clay, Sculpey hardly changes shape or size when baked, and hardening takes place quickly, at the relatively low temperatures of a convection oven (even a toaster oven will do).
Because of its polymer base, there’s loads of fun techniques to try with Sculpey: like baking your sculpture for only half the allotted time. When you take it out of the oven, prematurely, you’ll find your little masterpiece has a soft, rubbery texture. In this state, it won’t lose its shape and can be easily carved with a knife or a file. Have you cut too much away? Add a little more Sculpey and put it back in the oven, for more cooking! — Robyn Miller
Precious Metal Clay lets you make fine jewelry with little experience or equipment. It works like Fimo clay, except it is more crumbly because it contains powdered precious metal, such as silver, or gold. (It will also dry out faster.) The organic clay binding burns off when you fire it and you end up with pure fine silver or gold in the shape of the clay you made. If you have jewelry skills you can keep working it from there, soldering, shaping, etc.. Since I don’t have much skill I just polish up my pieces or antique them with silver black. There’s an implication that you have to fire PMC pieces in a kiln (that would be nice), but so far everything I’ve done I’ve fired myself on the kitchen floor with a basic propane torch.
All PMC shrinks significantly when fired. However since the shrinkage is proportional, jewelers use this shrinkage to produce very fine detail that would be difficult if you had to work at full size. PMC comes in various formulations with different shrinkage rates. The original PMC shrinks 30%, while PMC+ and PMC3 shrinks only 10%. (I’ve never tried using the torch on anything except silver PMC+ and PMC3 because I prefer the lower shrinkage of these.)
My one piece of advice about firing PMC with a propane torch: This stuff is very expensive (it’s silver or gold, remember!) so take a small piece and sacrifice it to learn how to heat evenly first. It is very easy to overheat it which will melt the silver into a blob., which is bad. If you aren’t sure if it’s metal yet (it’ll be whitish), pick it up with needle nose plier and drop it very gently on the metal surface you fired it on. It should make a satisfying metal-on-metal thunk. When I am feeling more flush, I’ll find out if gold PMC can be fired this way. — Quinn Norton
Shapelock is “Ultra-High Molecular Weight Low Temperature Thermoplastic. Similar to nylon and polypropylene in toughness., except it’s easy to work with and shape.”
You get a bag of plastic pellets, put them in 160F water, and they phase change, becoming soft and moldable. If you don’t let the water get too hot, when you take the plastic out, it’s cool enough to shape with your hands.
When it cools down, it hardens into a strong, durable, paintable, machine-able white plastic. If you don’t like what you made, you just put it in 160F water again and reshape it.
Great for making prototypes — also fun to play with. The same stuff, under a different name (Friendly Plastic), is available in larger quantities, at a slightly cheaper rate. — Patrick Tufts