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I want to grow my subscriber base. To aid in this, I’m announcing a Holiday Giveaway Challenge. I’ll be giving away a bundle of inscribed copies of both of my tips books (Vol. 1, Vol. 2) and three of my favorite everyday tools: The Williams ratcheting screwdriver, the Canary cardboard cutter, and a plastic razor blade. To be eligible for the drawing, you need to convince three people to sign up for my newsletter (and then email me their names). If you sign up 5 (or more), you get two entries in the drawing. Contest ends Midnight, Dec. 11. Sorry, but this contest is US-only!
Force Conversion Calculators
On Digi-Key’s website, they have a set of calculators for converting between various units of physical force (newtons, gram-force, metric ton-force, and others). So, the next time you need to covert between Sthène and Poundal…
Torture-Testing Bench Vises
Bench vises are one of those common tools where people rave about the cheap ones available at Harbor Freight. I’ve always wondered how true this was. So, seeing this Project Farm video, I was anxious to know how the Freight would fare. Todd tested the following brands: Heuer, Ridgid, Yost, Wilton, Baileigh, Irwin, Forward, Central Forge, Olympia, Myoyay. Vises were tested for clamp load, durability from impact, anvil durability, and clamp load failure point. This is one of the few Project Farm videos I’ve seen where Todd pushed the tool to complete failure.
Sure enough, the $69 (at time of testing) Harbor Freight vise (Central Forge) performed amazingly well. Not surprisingly, the $500 (at time of testing) Heuer was best overall. Now that I see this testing, I’m definitely going to grab a Harbor Freight vise. When we moved to California last year, I left my two vises on the east coast and I’ve been missing having one (beyond my Dremel hobby vise).
The Basics of Photochemical Machining for Precise Parts
In this Applied Science video, Ben provides a nice and thorough introduction to photoetching small, precise metal parts, aka photochemical machining. The process is involved, not really for beginners, and this is a work-in-progress video. But, because there aren’t any vendors out there (that I’m aware of) providing this service for small-batch photochemical machining, this video is a way in if you need to consider creating such small, precision metal parts on your own.
Bringing a Rusted Cast Iron Skillet Back from the Dead
Over on Boing Boing, Mark Frauenfelder shared this video on one of the many processes (basically they’re all the same with some variation) for reviving a completely rusty cast iron skillet. Years ago, I decided to revive the 3 very rusty skillets I had in the bottom of my pots and pans cabinet. I watched several videos and followed a similar process. It was so satisfying to bring these decades-old kitchen tools back to life.
The Existential Pleasures of Restoration and Repair
Good as new!
Speaking of kitchen tools, my wife’s handheld mixer died recently. I heard it seize up as she was making something downstairs. We could’ve just bought a new one (this thing is ancient), but I really wanted to fix it, especially as she told me of its lineage. This is the first and only mixer she’s ever had. Every holiday feast was made with this mixer. She raised her kids on this mixer. Her sister gave it to her. As I like to say, tools always come with stories, and this one has great stories. I took it to my workbench, took it apart, and had a look. I quickly discover that the wormgear that transfers the motor’s spin to the beater gears was frozen. Some WD-40 and and few gentle twists with the needle nose and it was working again. Easy! The beater ejector had long ago broken, so I fixed that, too. The mixer was filled with decades of dust, batter gunk, and thickened oil. I took everything apart, cleaned it, inside and out, and put it all back together. This process was an act of love, for my wife, and also for the stories this mixer tells. And now, will continue to tell.
Noteable Quotables
“I always work at the edge of what I understand.” -Musician, artist, Brian Eno
“There is nothing worse than a brilliant beginning.” –Pablo Picasso
Shop Talk
Paul Cryan writes:
Watching the Stumpy Nubs vid on oscillating tools, I thought about getting mine out and seeing if it could solve some of my “learning issues” with 3D printing. Not only did my Dremel Multi-Max MM40 fit with a Diablo HCS flexible adhesive scraping blade do beautiful work cutting away support material from PLA prints, but I’m pretty sure it will work to get those stubborn PETG prints to release from the PEI print surfaces I’ve got on all my printers. To my surprise, at a shallow angle of attack (e.g., < ~30 degrees) the oscillating adhesive blade doesn’t seem harmful to the print surface, despite its keen front edge, and it wiggles under really stuck PETG. As pointed out in the Stumpy Nubs video, the oscillating blade can be grabbed without danger. I think it might become my new favorite way of releasing sticky 3D prints so that I don’t damage the surfaces of my printers.
***
Reader Kristian Reinhart (who was the winner of last year’s holiday tips challenge) sent a batch of new tips. Here are a few:
* The quickest non-chemical way I’ve found to clean up the surface of 3D prints (especially flats or edges on FDM prints) is using a snap-off blade and scraping over the surface. Much less hassle than sandpaper. Card scrapers, especially small ones, also work great, and depending on their shape and the shape of the print, shape do so far better than the snap-off blades, but they’re not as ubiquitously available and require maintenance.
* When lending tools or other things, I take a picture and edit it to write down the name of the recipient, then I store those pictures in a separate folder on my phone. That way, I always know exactly what I lent out to whom, and from the date of the picture, when.
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A cool tool can be any book, gadget, software, video, map, hardware, material, or website that is tried and true. All reviews on this site are written by readers who have actually used the tool and others like it. Items can be either old or new as long as they are wonderful. We post things we like and ignore the rest. Suggestions for tools much better than what is recommended here are always wanted.
These plastic quick connects from Melnor are the gobetweens for the hose and whatever nozzle, sprinklers or other hose-end attachments you may have. They’re especially good for quickly moving and attaching hoses from one faucet to another. I installed them on ALL my faucets (5) and hoses (perhaps 7) and external attachments (probably 10). I have used them for about a year and wonder how I ever got along without them. It takes less than a second (maybe 1/2 second) to attach or detach any hose or attachment. They are installed in pairs, a male and corresponding female connector, with the appropriate threaded fitting to attach to the faucet, hose or nozzle attachment, one on each side of the connection. You just firmly push the connector into its counterpart, and it easily pops into place — firmly means it does need a little pressure, but even a small child could do it. To disconnect, you push the green collar about an eighth of an inch in the one direction it’s capable of moving, and it pops off. (Similar devices have been in use in industry for a long time — on compressed air lines, for example). No more screwing and unscrewing (no more scraped knuckles); no more leaks from incompletely tightened hoses; no more stuck connections because some gorilla (i.e. me) tried to stop a leak by tightening too hard.
One type is designed so that when you disconnect from it, an internal plug pops into place and stops water from coming out. The other type, for between a faucet and hose, does not have the shutoff. When you disconnect the hose from the faucet, water will still flow and the faucet can still be used. There are other brands and styles; some are even made of pricier brass, but I recommend you stick with one manufacturer because connectors are generally not interchangeable between brands. And these inexpensive plastic ones from Melnor are well made: I have (intentionally) very high water pressure (~100 psi, sufficient to burst hoses) on my garden faucets, and I have had no leaks from these connectors. — Robert Ando
We are lucky to have a few apple & peach trees, but they have to be sprayed to insure tasty fruit. Trouble is some are about 20 feet high. I tried a bunch of sprayers, all poor performers, until I discovered the Hudson Trombone Tree Sprayer. It works like using a trombone and throws a great spray — they claim to around 25 feet high and that looks about right. A connecting hose maybe 7-8 feet long rests with a sort of small shower-head-like filter in the bottom of a bucket (not provided).
It uses plain old arm power. You feel like Elliot Ness in the “Untouchables” wielding a Tommy gun, but it works great, is only about $40 (get the one with the two gun grips) and even builds up your forearms and shoulder muscles. It’s also got an adjustable nozzle to adjust spray. It really throws a good heavy directed or dispersed spray; I’m surprised at how much more quickly it gets the job done. Way outperforms pump-up pressure tank ones. — Vince Crisci
These brass connectors are MUCH better than the plastic Melnor Quick Connects.
These little brass hose connectors make the job of attaching and detaching hoses quick and simple. You pull the collar back on the female connector, and insert the male connector, and you’re ready to roll. Really, it just takes a second or two to provide a secure, leak-proof connection. There are several brands of cheap plastic connectors out there, but these brass ones will last a lifetime. I have a number of them that are 10+ years old, and they work amazingly well. I attach these to everything hose-related: faucets, both ends of the hoses, and all the attachments, and they save me a lot of time and annoyance.
There are two drawbacks to these connectors: people unfamiliar with them will unscrew the whole set up, so if you have handymen, contractors, or yard men who are going to deal with your hoses, you’ll need to explain how they work. The second is that they’re easily lost and misplaced. Even though these connectors are easily lost, they’re so long-lasting and sturdy that when they turn up again, they’ll work perfectly! — Amy Thomson
I have used Dramm Fogg-it hose nozzles ($12) for a variety of watering and irrigation purposes for more than ten years. They deliver a fine mist of water and are available in different strengths, measured as gallons per minute: ½ GPM, 1 GPM, 2 GPM and 4 GPM. I’ve used all but the 4 GPM model. The ½ GPM nozzle, attached to a wand, is perfect for laying down a fine mist of water on a hot deck to cool things down using a minimal amount of water. You can also water very fragile seedlings, or mist cuttings with it. I use the 1 GPM nozzle for watering seedlings and seed beds. The 2 GPM nozzle is great for general watering of established plants. The fine mist will not break down soil structure, and delivers slowly enough for the soil to take in the moisture without run-off.
I like the fact that I can tweak the flow rate by switching nozzles. If one takes too long, I use a nozzle with a higher flow rate. Or if the spray is damaging tender seedlings, then I use a more gentle nozzle. The fine spray is also a great way to revive a heat-wilted plant.
These nozzles are solid brass, tough and well made. I toss them around mercilessly. Also, mine have never clogged. They fit onto a standard ¾-inch fitting, so you can screw them onto your hose, or any water wand with a hose fitting. Their only drawback is that they’re small enough to get lost easily. — Amy Thomson
This is a heavy-duty cast aluminum garden hose reel. It costs about twice as much as the plastic reel I replaced and is at least four times the quality and longevity. The materials used are thick cast aluminum, powder-coated, with real stainless steel fasteners and brass fittings. The fittings and bearings are replaceable and heavy duty. The term bulletproof comes to mind.
The reel is configurable as a parallel or perpendicular mount with either a right or left hand hose mount. The design is modular and well thought out. Even the included hex wrenches are well thought out and long enough to reach easily and are of high quality. As a mechanical designer myself, I am able to appreciate a nice robust design and execution. — Jack Kellythorne
I spent 20 hours researching garden hoses and discovered that the 50-foot Craftsman Premium Rubber Hose for $40 is the best choice for a garden hose. It is built like a tank -- heavy rubber construction and nickel plated brass connectors. It should last years if cared for properly. Not only is it affordable, but it comes with a lifetime warranty that covers you when, not if, the hose eventually breaks. — Oliver Hulland
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