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Lineage and the Nobility of a Trade
My dad passed away on June 14th at the age of 90. He was a civil engineer and a building contractor. He was an engineer in the Air Force during the Korean War, building runways. His father, my granddad, was a talented jack-of-all-trades and a clever, whimsical inventor (he made himself a pair of convertible pants and a shirt several decades before the concept was patented). They both instilled in me, from the earliest age, the do-it-yourself ethos. When I was 5, I almost electrocuted myself when I tried to take the kitchen toaster apart with my Handy Andy tool set to find out how it worked – while it was still plugged in!
Here’s something I wrote in my first Tips book (which was dedicated to dad and granddad) about watching my dad seemingly effortlessly build things when I was a kid:
One of my early memories was being with my dad while he worked. I remember riding in a Gradall Excavator with him when I was a wee one. I thought my dad was basically the coolest guy on Earth because he could confidently pilot such an impressive, intimidating machine. As a pre-teen, I remember watching him swing a hammer while he was adding some rooms to the basement of our home (which he’d also built) and realizing how regular and perfect he was with his swing. It usually took him the same number of strikes each time to drive and countersink a nail – one swing to set the nail, one to drive it most of the way in, and a final whack to counter-sink it. I don’t remember exactly how old I was, but it was probably the first time that I instinctively understood the nobility (and the efficiency) of perfecting a trade. If you do something enough, you get impressively good at it.
Tools are an extension of our bodies, our intentions. Like specialized “end effectors” on a robot, they instantly give us special abilities; superpowers. Combine the right tools, the right materials, and the proper know-how, and human beings create worlds. Tools are the physical interface between our dreams, our imagination, and their real-world realization. But our tools are not only powerful extensions of ourselves, they also contain stories (see above).
My dad (and my granddad) taught me about both the power of tools and the power of storytelling. Little did they, or I, know when I was growing up that my job would end up combining these two powers.
Knurled Knob Generator
Who doesn’t love a handsome and grippy knurled knob? This OpenSCAD script on Thingiverse allows you to generate knurled knobs of various sizes that slide over bolt heads. The script requires the OpenSCAD compiler to generate the 3D models.
Using Syringes to Clean Out 3DP Resin Vats
Back in January, I wrote about Daniel Herrero‘s “hack” of using a peristaltic pump to clean out his resin vat for his 3D printer. And then, based on comments to his post, he got a better idea: using large syringes to suck out the remaining resin. He experimented and determined that a 150ml syringe works best. Once again, YouTube comments to the rescue. He complains in the video about the hard plastic syringe head scratching his FEP film at the bottom of his vat. Commenters suggested adding a short bit of rubber tubing to the tip of the syringe. He also mentions the resin scraper that comes with printers scratching his FEP and viewers remind him that a silicone plastic spatula (I got mine from the dollar store) won’t scratch the film.
Do Different Formulations of Motor Oil from the Same Brand Really Behave Differently?
Todd at Project Farmwanted to know if different formulations of oil from the same brand (Penzoil) perform differently, and is the high-end oil all that different from the cheapest one? The formulations tested were Pennzoil Synthetic Blend, Full Synthetic, Platinum, and Ultra Platinum. He sent the oils out to a lab for analysis and also tested them for evaporative loss, lubricity or film strength, and cold oil flow both new oil and after exposure to heat. Additionally, in a final test, Pennzoil Ultra Platinum was exposed to 10% gasoline and another sample to antifreeze to test the impact it had on lubricity and oil performance. Bottom line? This looks like a “you get what you pay for” result. The most expensive of the lot, Ultra Platinum ($28 on Amazon at time of test, $14.22 currently), definitely performed the best. That’s actually lower in price than the cheapest one at time of testing (Synthetic Blend, at $17). And, if you buy 6 quarts on Amazon, the Ultra Platinum blend is only $8.60/qt.
Fantastic Free Class for Learning Arduino
Via the always-informative Maker Update comes word of this really wonderful series of beginner educational videos on the hardware, development environment, and code used for the ubiquitous Arduino microcontroller. If you’re interested in getting into Arduino, there is no better gateway.
TOYS! Liquid Chrome Markers
I recently saw Adam Savage use these chrome markers in a video where he was weathering a prop that he’d built (the motion tracker from Aliens). I immediately bought a set and man do I love them. If you have a need to faux chrome anything…
FrogPod is Now on Kickstarter
I’ve been a big fan of Thomas Baisch‘s Instagram page, InfiniteCraftsman, for a while now. He posts one innovative shop solution after another, most of them 3D printed. One of his most brilliant creations is the FrogPod, a flexible, magnetized three-legged camera mount that you can slap onto metal surfaces. He recently launched a Kickstarter to raise an army of FrogPod users.
Figurengruppe Theater Schwäbisch-Hall, Germany, Karl Henning-Seemann. H/t Vickie Jo Sowell.
A cool tool can be any book, gadget, software, video, map, hardware, material, or website that is tried and true. All reviews on this site are written by readers who have actually used the tool and others like it. Items can be either old or new as long as they are wonderful. We post things we like and ignore the rest. Suggestions for tools much better than what is recommended here are always wanted.
I want to grow my subscriber base. To aid in this, I’m announcing a Holiday Giveaway Challenge. I’ll be giving away a bundle of inscribed copies of both of my tips books (Vol. 1, Vol. 2) and three of my favorite everyday tools: The Williams ratcheting screwdriver, the Canary cardboard cutter, and a plastic razor blade. To be eligible for the drawing, you need to convince three people to sign up for my newsletter (and then email me their names). If you sign up 5 (or more), you get two entries in the drawing. Contest ends Midnight, Dec. 11. Sorry, but this contest is US-only!
Force Conversion Calculators
On Digi-Key’s website, they have a set of calculators for converting between various units of physical force (newtons, gram-force, metric ton-force, and others). So, the next time you need to covert between Sthène and Poundal…
Torture-Testing Bench Vises
Bench vises are one of those common tools where people rave about the cheap ones available at Harbor Freight. I’ve always wondered how true this was. So, seeing this Project Farm video, I was anxious to know how the Freight would fare. Todd tested the following brands: Heuer, Ridgid, Yost, Wilton, Baileigh, Irwin, Forward, Central Forge, Olympia, Myoyay. Vises were tested for clamp load, durability from impact, anvil durability, and clamp load failure point. This is one of the few Project Farm videos I’ve seen where Todd pushed the tool to complete failure.
Sure enough, the $69 (at time of testing) Harbor Freight vise (Central Forge) performed amazingly well. Not surprisingly, the $500 (at time of testing) Heuer was best overall. Now that I see this testing, I’m definitely going to grab a Harbor Freight vise. When we moved to California last year, I left my two vises on the east coast and I’ve been missing having one (beyond my Dremel hobby vise).
The Basics of Photochemical Machining for Precise Parts
In this Applied Science video, Ben provides a nice and thorough introduction to photoetching small, precise metal parts, aka photochemical machining. The process is involved, not really for beginners, and this is a work-in-progress video. But, because there aren’t any vendors out there (that I’m aware of) providing this service for small-batch photochemical machining, this video is a way in if you need to consider creating such small, precision metal parts on your own.
Bringing a Rusted Cast Iron Skillet Back from the Dead
Over on Boing Boing, Mark Frauenfelder shared this video on one of the many processes (basically they’re all the same with some variation) for reviving a completely rusty cast iron skillet. Years ago, I decided to revive the 3 very rusty skillets I had in the bottom of my pots and pans cabinet. I watched several videos and followed a similar process. It was so satisfying to bring these decades-old kitchen tools back to life.
The Existential Pleasures of Restoration and Repair
Good as new!
Speaking of kitchen tools, my wife’s handheld mixer died recently. I heard it seize up as she was making something downstairs. We could’ve just bought a new one (this thing is ancient), but I really wanted to fix it, especially as she told me of its lineage. This is the first and only mixer she’s ever had. Every holiday feast was made with this mixer. She raised her kids on this mixer. Her sister gave it to her. As I like to say, tools always come with stories, and this one has great stories. I took it to my workbench, took it apart, and had a look. I quickly discover that the wormgear that transfers the motor’s spin to the beater gears was frozen. Some WD-40 and and few gentle twists with the needle nose and it was working again. Easy! The beater ejector had long ago broken, so I fixed that, too. The mixer was filled with decades of dust, batter gunk, and thickened oil. I took everything apart, cleaned it, inside and out, and put it all back together. This process was an act of love, for my wife, and also for the stories this mixer tells. And now, will continue to tell.
“I always work at the edge of what I understand.” -Musician, artist, Brian Eno
“There is nothing worse than a brilliant beginning.” -Pablo Picasso
Paul Cryan writes:
Watching the Stumpy Nubs vid on oscillating tools, I thought about getting mine out and seeing if it could solve some of my “learning issues” with 3D printing. Not only did my Dremel Multi-Max MM40 fit with a Diablo HCS flexible adhesive scraping blade do beautiful work cutting away support material from PLA prints, but I’m pretty sure it will work to get those stubborn PETG prints to release from the PEI print surfaces I’ve got on all my printers. To my surprise, at a shallow angle of attack (e.g., < ~30 degrees) the oscillating adhesive blade doesn’t seem harmful to the print surface, despite its keen front edge, and it wiggles under really stuck PETG. As pointed out in the Stumpy Nubs video, the oscillating blade can be grabbed without danger. I think it might become my new favorite way of releasing sticky 3D prints so that I don’t damage the surfaces of my printers.
Reader Kristian Reinhart (who was the winner of last year’s holiday tips challenge) sent a batch of new tips. Here are a few:
* The quickest non-chemical way I’ve found to clean up the surface of 3D prints (especially flats or edges on FDM prints) is using a snap-off blade and scraping over the surface. Much less hassle than sandpaper. Card scrapers, especially small ones, also work great, and depending on their shape and the shape of the print, shape do so far better than the snap-off blades, but they’re not as ubiquitously available and require maintenance.
* When lending tools or other things, I take a picture and edit it to write down the name of the recipient, then I store those pictures in a separate folder on my phone. That way, I always know exactly what I lent out to whom, and from the date of the picture, when.